{"id":938,"date":"2016-04-15T14:31:35","date_gmt":"2016-04-15T12:31:35","guid":{"rendered":"http:\/\/www.composites-ate.com\/?page_id=938"},"modified":"2016-04-27T14:02:23","modified_gmt":"2016-04-27T12:02:23","slug":"manufacturing-technologies","status":"publish","type":"page","link":"https:\/\/www.composites-ate.com\/en\/manufacturing-technologies\/","title":{"rendered":"Manufacturing technologies"},"content":{"rendered":"

[vc_row row_type=”row” use_row_as_full_screen_section=”no” type=”full_width” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern” css_animation=””][vc_column][layerslider_vc id=”30″][\/vc_column][\/vc_row][vc_row row_type=”row” use_row_as_full_screen_section=”no” type=”grid” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern” css_animation=””][vc_column][vc_separator type=”transparent” up=”40″][vc_column_text]<\/p>\n

PRE-PREG<\/h2>\n

[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_column_text]It is the result of impregnating a group of fibres in an impregnation line previous to the piece moulding.<\/p>\n

 <\/p>\n

In our impregnation lines, pre-pregs are manufactured with different types of fibres and resins.[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_single_image image=”534″ img_size=”full” alignment=”center” qode_css_animation=””][vc_separator type=”transparent” up=”20″][vc_column_text]Type parts:<\/strong> Pre-impregnated glass fibre \/ carbon fibre.[\/vc_column_text][vc_separator type=”transparent” up=”75″][\/vc_column][\/vc_row][vc_row row_type=”row” use_row_as_full_screen_section=”no” type=”grid” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern” css_animation=””][vc_column][vc_column_text]<\/p>\n

HAND LAY-UP<\/h2>\n

[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_column_text]Manual manufacturing process in an open mould, prepared for the operation with a pre-polishing and the application of mould-release agents.<\/p>\n

 <\/p>\n

The resin used is mixed with a hardener that enables the subsequent curing once applied to the reinforcement (pre-cut fibre layers), deposited in the mould.[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_single_image image=”540″ img_size=”full” alignment=”center” qode_css_animation=””][vc_separator type=”transparent” up=”20″][vc_column_text]Type of parts:<\/strong> Large pieces, boats, car body, etc.[\/vc_column_text][vc_separator type=”transparent” up=”75″][\/vc_column][\/vc_row][vc_row row_type=”row” use_row_as_full_screen_section=”no” type=”grid” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern” css_animation=””][vc_column][vc_column_text]<\/p>\n

RTM<\/h2>\n

[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_column_text]Composites manufacturing process in closed mould. The reinforcement (pre-cut fibre layers) is placed on the two parts of the mould, which is closed mechanically.<\/p>\n

 <\/p>\n

A type of thermosetting low viscosity resin is injected inside the mould by the action of a pump. The piece cures thanks to a thermal cycle, applied to the mould.<\/p>\n

 <\/p>\n

Good surface finish on both sides of regular dimensions pieces, is achieved.[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_single_image image=”536″ img_size=”full” alignment=”center” qode_css_animation=””][vc_separator type=”transparent” up=”20″][vc_column_text]Type of parts:<\/strong> Wide variety of piece types.[\/vc_column_text][vc_separator type=”transparent” up=”75″][\/vc_column][\/vc_row][vc_row row_type=”row” use_row_as_full_screen_section=”no” type=”grid” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern” css_animation=””][vc_column][vc_column_text]<\/p>\n

RESIN INFUSION<\/h2>\n

[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_column_text]First, the dry fibre is placed in an open mould. Subsequently, a vacuum bag is done around the perimeter. Through a vacuum process, a very low viscosity resin is injected until all the fibre is impregnated.[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_single_image image=”537″ img_size=”full” alignment=”center” qode_css_animation=””][vc_separator type=”transparent” up=”20″][vc_column_text]Type of parts:<\/strong> Small series of pieces of large and medium dimensions.[\/vc_column_text][vc_separator type=”transparent” up=”75″][\/vc_column][\/vc_row][vc_row row_type=”row” use_row_as_full_screen_section=”no” type=”grid” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern” css_animation=””][vc_column][vc_column_text]<\/p>\n

PULTRUSION<\/h2>\n

[\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_column_text]Process for continuous manufacture profiles, fibre and resin-based.<\/p>\n

 <\/p>\n

    \n
  • Both, reinforcement materials (fibres) and the polymer matrix (resin and additives), are selected according to the required technical properties.<\/li>\n
  • The reinforcement is subjected to a continuous drawing process. It is impregnated with the resin deposited in a bath previous to the mould. This mould will give the piece geometry.<\/li>\n
  • The mould temperature ensures polymerization (hardening) of the resin.<\/li>\n
  • The profile obtained is a thermosetting piece.<\/li>\n<\/ul>\n

    [\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_single_image image=”541″ img_size=”full” alignment=”center” qode_css_animation=””][vc_separator type=”transparent” up=”20″][vc_column_text]Type of parts:<\/strong> Profiling (beams, railings …)[\/vc_column_text][vc_separator type=”transparent” up=”60″][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

    [vc_row row_type=”row” use_row_as_full_screen_section=”no” type=”full_width” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern” css_animation=””][vc_column][layerslider_vc id=”30″][\/vc_column][\/vc_row][vc_row row_type=”row” use_row_as_full_screen_section=”no” type=”grid” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern” css_animation=””][vc_column][vc_separator type=”transparent” up=”40″][vc_column_text] PRE-PREG [\/vc_column_text][vc_separator type=”transparent” up=”20″][vc_column_text]It is the result of impregnating a group of fibres in an impregnation line previous to the piece moulding.   In our impregnation lines,…<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"full_width.php","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-938","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.composites-ate.com\/en\/wp-json\/wp\/v2\/pages\/938","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.composites-ate.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.composites-ate.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.composites-ate.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.composites-ate.com\/en\/wp-json\/wp\/v2\/comments?post=938"}],"version-history":[{"count":7,"href":"https:\/\/www.composites-ate.com\/en\/wp-json\/wp\/v2\/pages\/938\/revisions"}],"predecessor-version":[{"id":1234,"href":"https:\/\/www.composites-ate.com\/en\/wp-json\/wp\/v2\/pages\/938\/revisions\/1234"}],"wp:attachment":[{"href":"https:\/\/www.composites-ate.com\/en\/wp-json\/wp\/v2\/media?parent=938"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}